All case studiesIndustrial
Smart Manufacturing Line Integration
Tier-1 ManufacturerAmericas2024SCADA · MES · Edge AI
End-to-end OT/IT integration across 8 production lines with edge AI quality inspection.
ROI
18% OEE uplift
Scale
8 lines, 240 robots
Stack
SCADA · MES · Edge AI
Key outcomes
- 18% OEE improvement
- 63% reduction in escape defects
- Real-time MES visibility for ops
Technology stack
SCADAMESEdge AI visionOPC-UA
Programme structure
Phased delivery, single accountability
- 01
Discovery
Weeks 1–4Stakeholder workshops, current-state audit and success metrics.
- 02
Design
Weeks 5–12Reference architecture, LLD, BOQ and integration contracts.
- 03
Build
Months 3–9Hardware installation, software configuration and progressive FAT/SAT.
- 04
Cutover
Final weeksEnd-to-end testing, operator training and hyper-care.
- 05
Operate
Ongoing24/7 NOC/SOC, AMC and continuous improvement.
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